Thermoplastic Injection Molding

Complex geometry.
Tight tolerance.
Mission critical.

Problem Solved.

Designing high-performance polymer products for the most challenging engineering projects.

PFA & FEP (Fluoropolymer, Neoflon, Polyflon)

FEP and PFA are ideal for use in injection molded biomedical devices and thin-walled, complex FEP parts. Learn more about the properties of FEP and PFA and their different applications.

Learn More View All Materials

Technical and Competitive Advantages

Performance Plastics designs custom molded plastic components – from Torlon® aircraft maintenance tools to PFA and FEP parts for the medical industry to PEEK poppet valves to compressor plates – that are used by hundreds of companies worldwide.

Watch Video & Learn More

MAXIMIZE

Component Performance

We leverage our high-performance polymer expertise to develop thermoplastic compounds possessing properties designed to meet or exceed performance expectations.

STREAMLINE

Materials and Process

We are experts in precision injection molding. We have developed proprietary tooling, equipment and processes that produce custom molded plastics such as fluoropolymers, ULTEM®, PEEK and Torlon®.

DESIGN

Flexibility and Complexity

We have developed tooling techniques that facilitate the overmolding of complex inserts commonly thought to be too thin or complicated to mold. These techniques provide our customers greater design flexibility to develop next generation products.

Markets We Serve

As a custom manufacturer of ultra and high performance thermoplastic components we serve many different industries. However, the characteristics of the resins we utilize concentrates our customer’s projects within mission critical use applications.

Learn More View Markets

Technical Resources

Are tight tolerances, thin-walls, and complex geometries limiting your design flexibility? We utilize a unique combination of an extensive knowledge of ultra and high performance thermoplastic materials, mold flow analysis, a proprietary tool design system and process expertise to eliminate or minimize the need for secondary operations. If it’s possible to mold, we can do it. A bold statement, and one we take very seriously.

Case Studies

VICTREX® PEEK™ Polymer

Performance Plastics Improves Compressor Valve Performance With Poppets Made From VICTREX® PEEK™ Polymer Manufacturers of check valves and pressure relief valves for hydraulic and pneumatic compressors are constantly looking for ways to improve the performance of their products. Valve performance, more than any other component, determines compressor efficiency. To achieve reduction in fluid leakage, noise […]

February 28, 2017

Net Shape Thermoplastic PEEK Seals

Case Study

Proprietary Tool Design Software Contributes To Precise Sealing Surface Market: Oil & Gas Project Requirement: Produce an “out-of-mold” net shape fiber reinforced PEEK seal holding dimensional tolerances of .0003 inches. Overview Mating parts providing a fluid or gas seal are critical components in most mechanical systems. We commonly think of them in valves and connector […]

August 24, 2016

Metal To Plastic Conversion

Case Study

PPL Races To Solution With Thermoplastic Gear Market: Automotive Project Requirement: Develop a longer lived, more efficeint drop in replacement for a metal component Project Requirement: Develop a material with a low coefficient of friction not needing lubricating fluids Overview Metals have been the first choice of design engineers for almost three centuries. Developments in highly engineered thermoplastics materials are challenging […]

May 24, 2016

Biocompatible Fluoropolymers

Case Study

Injection Molding Biocompatible Fluoropolymers For Medical Device Industry Biocompatible Fluoropolymers And Advances In Injection Molding These Materials For Medical Devices, Drug Delivery Systems And Storage Components Abstract Injection molded fluoropolymers provide the chemical resistance and material performance needed for the manufacturing, storage and delivery of next generation cancer and biologic drug technologies. Fluoropolymers barrier properties, […]

April 3, 2016

Proprietary Fluoropolymer Injection Molding Process

Case Study

Cost Effective Fluoropolymer Molding Market: Medical/Life Science Project Requirement: Manufacture a cost effective, conforming fluoropolymer part Fluoropolymers (PFA, PEF. ETFE, PTFE, PVDF) are ideal for many medical applications due to their desirable attributes including biocompatibility, lubricity, sterilization, chemical inertness, stability over a wide temperature use range, barrier properties and high-purity with low extractables and leachables. […]

February 12, 2016

View All Case Studies >

From the Blog

EnduroSharp® Torlon® Maintenance Tools For Aircraft and Windmill Blades

Blog, EnduroSharp(R)

EnduroSharp® has changed the way maintenance professionals remove sealants and adhesives from composite substrates and fasteners. EnduroSharp® tools are made from Torlon®, a high strength, high performance plastic polymer which provides all the benefits of a sharp tool without the risk associated with caustic devices. EnduroSharp® Torlon® maintenance tools are non metallic scraper tools designed to […]

January 6, 2021

Happy Holidays from Performance Plastics

Blog

Whoa, 2020 is almost over! Apparently, time flies in the midst of a global pandemic. This year was not one without its challenges. From material shortages, mandatory shutdowns to shipping delays, we are proud of all of our team’s achievements in solving our customer’s most complicated problems. We still hold true to our company’s motto: […]

December 23, 2020

Injection Molded Plastic Fluoropolymers to manufacture UV-C Sanitization Devices

Blog, FEP & PFA

UV-C light can be used to kill germs such as bacteria, viruses such as Covid-19, and spores. UV-C light disrupts the DNA of pathogens, eliminating their ability to replicate This technology works by the line of sight so the light must reach the surface in order for the bacteria or virus to be deactivated. Historically, […]

December 17, 2020

View All Blogs >

Videos

CT Scanning – Understanding All Aspects of Your Part

Precision Injection Molding, Video

Performance Plastics’ Mechanical Engineer, Jordan Murray, dives into the CT Scanning process, explaining the benefits of CT scanning and how it allows us to understand all aspects of your part.

August 25, 2020

View All Videos >

Let us solve your toughest engineering problems.

We work with our customers to design solutions utilizing the capabilities of ultra and high performance thermoplastic resins, including but not limited to PEEK, Torlon®, Ultem®, EXTEM®, PFA, FEP, PVDF, ETFE. Capitalizing on advanced injection molding techniques most appropriate for the project, we leverage our vast experience and suite of thermoplastic design and manufacturing skills to solve engineering challenges and deliver components that enhance product performance.

Complex geometry.
Tight tolerance.
Mission critical.

Problem Solved.

PFA & FEP (Fluoropolymer, Neoflon, Polyflon)

Technical and Competitive Advantages

MAXIMIZE

Component Performance

STREAMLINE

Materials and Process

DESIGN

Flexibility and Complexity

Markets We Serve

Technical Resources

Case Studies

VICTREX® PEEK™ Polymer

Net Shape Thermoplastic PEEK Seals

Metal To Plastic Conversion

Biocompatible Fluoropolymers

Proprietary Fluoropolymer Injection Molding Process

From the Blog

EnduroSharp® Torlon® Maintenance Tools For Aircraft and Windmill Blades

Happy Holidays from Performance Plastics

Injection Molded Plastic Fluoropolymers to manufacture UV-C Sanitization Devices

Videos

CT Scanning – Understanding All Aspects of Your Part

Let us solve your toughest engineering problems.

Contact a Engineer to get Started

Our Services

Products & Materials

Support & Resources

Complex geometry. Tight tolerance. Mission critical.

Problem Solved.

PFA & FEP (Fluoropolymer, Neoflon, Polyflon)

Technical and Competitive Advantages

MAXIMIZE

Component Performance

STREAMLINE

Materials and Process

DESIGN

Flexibility and Complexity

Markets We Serve

Technical Resources

Case Studies

From the Blog

Videos

Let us solve your toughest engineering problems.

Contact a Engineer to get Started

Our Services

Products & Materials

Support & Resources

Complex geometry.
Tight tolerance.
Mission critical.